The Ultimate Guide to Pallet Wrap: Types, Uses, and Best Practices

Pallet wrap, or stretch film, is an essential packaging material used across industries to secure and protect goods during storage and transportation. Whether you’ve seen it in a warehouse, on a delivery truck, or in retail settings, pallet wrap plays a crucial role in keeping products stable and damage-free. While it may seem like a simple plastic film, the right stretch wrap type can significantly affect efficiency, cost savings, and product safety.

In this guide, we’ll explore the different types of pallet wrap, their applications, and key considerations for choosing the best option for your needs.

What Is Pallet Wrap?

Pallet wrap is a highly stretchable plastic film—typically made from linear low-density polyethylene (LLDPE)—that is wound around palletized goods to stabilize loads. By tightly bundling boxes, bags, or irregularly shaped items, it prevents shifting, reduces the risk of damage, and protects against dust, moisture, and tampering.

Key Characteristics of Quality Pallet Wrap:

• Elasticity & Stretchability – High-quality films can stretch up to 300% of their original length without breaking.
• Puncture Resistance – Durable wraps resist tears, even when securing sharp-edged items.
• Cling Properties – Some films are self-adhering (cling wrap), while others require a stronger seal (hand wrap vs. machine wrap).
• Thickness (Gauge) – Measured in microns or gauge, thickness determines strength; common options range from 12–35 microns.

Types of Pallet Wrap and Their Uses

Not all stretch films are the same—different formulations and manufacturing techniques make certain wraps better suited for specific applications.

1. Hand Stretch Film

• Best for: Light to medium loads, small businesses, irregularly shaped items.
• Features:
  • Easy to apply manually with a dispenser.
  • Typically 15–20 microns thick.
  • Good cling but may require more layers for heavy loads.

2. Machine Stretch Film

• Best for: High-volume warehouses, automated packaging lines.
• Features:
  • Used with stretch wrapping machines for consistent tension.
  • Thinner (12–17 microns) but stronger due to pre-stretching technology.
  • Reduces film waste and labor costs.

3. Pre-Stretched Film

• Best for: Fast wrapping, reduced worker fatigue, eco-friendly operations.
• Features:
  • Pre-stretched at the factory, requiring less force to apply.
  • Uses up to 50% less material compared to traditional wraps.

4. VCI (Vapor Corrosion Inhibitor) Film

• Best for: Metal parts, machinery, and electronics.
• Features:
  • Contains anti-corrosion additives to protect metals during storage/shipping.
  • Ideal for long-term storage in humid environments.

5. UV-Resistant & Colored Films

• Best for: Outdoor storage, security, and branding.
• Features:
  • Blocks UV rays to prevent degradation.
  • Colored wraps (blue, black, green) can indicate load types or enhance tamper evidence.

Choosing the Right Pallet Wrap: Key Considerations

Selecting the best stretch film depends on several factors:

1. Load Weight & Stability Needs

• Light loads (under 1,000 lbs): Standard hand wrap (15–20 microns).
• Heavy loads (over 2,000 lbs): High-performance machine film (20+ microns).

2. Application Method (Manual vs. Machine)

• Manual wrapping is cost-effective for small operations.
• Machine wrapping improves consistency and efficiency for large-scale logistics.

3. Environmental Factors

• Outdoor storage? Choose UV-resistant film.
• Shipping metal goods? VCI film prevents rust.

4. Cost vs. Efficiency

• Thinner, pre-stretched films reduce material costs.
• Investing in automation (machine wrap) cuts long-term labor expenses.

Frequently Asked Questions

Q: What is pallet wrap and how is it used in shipping?

A: Pallet wrap, also known as stretch film, is designed to protect and secure cargo during transportation. It is commonly used to wrap pallets for shipping, ensuring that the items remain stable and protected from damage throughout the delivery process.

Q: What are the different types of pallet wrap available?

A: There are several types of pallet wrap, including standard stretch film, heavy duty stretch film, and pallet shrink wrap. Each type is designed for specific applications, with varying levels of durability and protection based on the needs of the warehouse or shipping logistics.

Q: Can pallet wrap be used for related products beyond pallets?

A: Yes, pallet wrap can be utilized for a variety of related products beyond pallets. It is effective for securing loose items on a cart, protecting inventory in a warehouse, or wrapping goods for delivery to ensure they arrive in optimal condition.

Q: How can I recycle pallet wrap after use?

A: Many manufacturers offer recycling programs for pallet wrap. It is important to check with your local recycling facility or the supplier for specific recycling guidelines to ensure that the material is disposed of in an eco-friendly manner.

Q: What is the advantage of using pre-stretch pallet wrap?

A: Pre-stretch pallet wrap is designed to optimize the wrapping process by reducing the amount of material used while providing reliable protection. It allows for easier handling and application, making it an efficient choice for securing loads in a warehouse setting.

Q: How do I choose the right pallet wrap for my needs?

A: When selecting pallet wrap, consider factors such as the weight of the items being wrapped, the type of transportation involved, and the environmental conditions during shipping. Consulting with an expert can help tailor the choice to your specific inventory needs.

Q: Is there a difference between pallet wrap and shrink wrap?

A: Yes, pallet wrap is typically a stretch film that is used to secure items tightly, while shrink wrap is designed to contract around items when heat is applied. Both serve protective purposes, but their applications may differ based on the requirements of the shipping process.

Q: How can pallet wrap enhance the efficiency of warehouse operations?

A: Utilizing pallet wrap effectively can optimize warehouse operations by securing products on carts, reducing the risk of damage during transport, and ensuring a stable inventory. This leads to smoother logistics and improved delivery times.

Q: Where can I purchase pallet wrap and related products in the USA?

A: Pallet wrap and related products can be purchased from various suppliers and manufacturers across the USA. It is advisable to choose reputable vendors that offer a range of options to meet your specific needs for durability and performance.

The Bottom Line

Pallet wrap is more than just plastic—it’s a critical component in logistics, ensuring products arrive safely while optimizing efficiency. From hand-applied films for small businesses to high-performance machine wraps for industrial use, selecting the right type can lead to significant cost savings and reduced waste.

For businesses looking to enhance their packaging process, experimenting with different stretch films—such as pre-stretched or VCI options—can improve load stability and protect goods from environmental damage. By understanding the unique properties of each type, companies can make informed decisions that boost both productivity and product safety.

Whether you’re shipping electronics, food, or heavy machinery, the right pallet wrap keeps your goods secure from warehouse to destination. Choose wisely, and your products will always arrive in perfect condition.